Results

Proven return on investment with EXTAG

The savings customers have reported, and the stories behind three of them.

Reported savings

Preservation / GPS tracking
40x Savings Preservation / GPS tracking
Power producer
5x Savings Power producer
Oil producer
6x Savings Oil producer

EXTAG is effective, and economical as well. For the level of effectiveness, recording and visibility, it’s a no brainer.

— Resource industry client

Case studies

Behind the numbers

Three anonymised case studies from WA resources sites, with the results measured in hours and productivity.

250 hrs

of high-risk work avoided in a single cyclone event

Scaffolding operation at a cyclone-prone WA resources site

Planning cyclone preparations with data, not guesswork

The challenge
With only a few days’ notice of a cyclone, scaffold teams tend to start strip-down straight away “to be safe”. If the cyclone changes course, all of that work has to be re-erected. The site carries about 2,000 tonnes of scaffold and sees around two cyclone events a year.
What EXTAG did
Every scaffold is tagged and recorded in EXTAG. A Cyclone Hours report shows how many labour hours preparation will take against the people available on site. With three days’ notice, the team could see the work would take less than two days, so preparations were scheduled to start the following day instead of immediately. The cyclone changed direction and no preparation was needed.
Results
  • Approx. 250 hours of strip and re-erection work avoided in one event
  • Unnecessary high-risk work avoided
  • Better data availability allowed better planning, and the system paid for itself in a single event

“We had three days notice for a recent cyclone event. We checked the Cyclone Hours report in the EXTAG System and as we had enough personnel on site to complete the work in less than two days, we scheduled preparations to begin the following day. The cyclone changed direction and preparations were no longer required. Without this report we would have started work immediately to prepare and would have consequently had to undo the work we did when given the all clear. Significant work and cost was avoided.”

— Scaffolding supervisor, cyclone-prone WA resources site
EXTAG for scaffolding

256

man-hours a month recovered

Maintenance and scaffolding team at a WA resources site

Ending maintenance delays caused by overdue scaffold inspections

The challenge
Scaffold inspections were recorded on paper, with no automatic status updates. Keeping inspection status current took 64 man-hours a month, and overdue inspections stopped maintenance work going ahead, costing an average of 192 man-hours a month in lost time.
What EXTAG did
Each scaffold carries an NFC Scaffold Tag (inspection record and handover certificate). Inspections are captured in the field with a scan, and inspection status updates automatically for everyone who needs it.
Results
  • 256 man-hours a month recovered (64 hours of status admin plus 192 hours of lost maintenance time)
  • Manual status updates and inspection-related delays eliminated
  • Real-time data visibility and more productive maintenance time
EXTAG for scaffolding

42%

faster quality control and operational tasks (~8 hours per job)

Valve maintenance and certification provider, WA resources sector

Auditable valve compliance without spreadsheets

The challenge
Valve work had to meet NATA and ISO/IEC 17025 requirements, at 15–20 valves a month rising to 100–150 valves during on-site maintenance events. Data was entered on paper, spread across multiple spreadsheets and handed between teams manually, and certification reports were produced by hand.
What EXTAG did
Data is now captured directly in EXTAG, with forms working as job cards (for example ITPs). All data sits in one place with no spreadsheets, every team has live access 24/7, and certification and valve reports are generated automatically.
Results
  • Real users within weeks; for this customer, in full use at the 3-month mark
  • 42% improvement in quality control and operational tasks (about 8 hours saved per job)
  • Improved productivity and data visibility, ready to scale up for large maintenance events
EXTAG for QA / QC

Trusted by

Key customers and partners

  • Woodside Energy
  • Worley
  • INPEX
  • Altrad
  • Chevron
  • AWS

Want results like these?

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